The Hornet XD CNC plasma cutter combines heavy-duty strength with advanced motion control, delivering a high-performance CNC plasma cutting table and oxy-fuel cutting machine built for industrial applications.
Designed for durability and precision, the Hornet XD CNC plasma cutting machine features powerful SERVO motors that drive a stress-relieved, machined beam along structural I-beam mounted rails. This results in a rugged CNC plasma machine with exceptional longevity and reduced maintenance.
High-Speed, Precision Motion Control
Equipped with dual-side EtherCAT motors, low-backlash planetary gearboxes, and helical rack and pinion drives, the Hornet XD plasma cutting table moves along the X and Y axes at speeds up to 1,000 IPM (25.4 m/min). This CNC plasma cutting system provides high-speed operation while maintaining accuracy.
For superior motion control, the drive system includes:
AC SERVO motors for powerful and efficient performance
Low-backlash planetary gearboxes for enhanced precision
Helical rack and pinion drives for smooth motion
Dual linear ways on the cross-axis for consistent accuracy
Precision ballscrews and magnetic seals on the Z-axis for long-term reliability
Unmatched Durability & Performance
With its robust steel construction, precision motion control, and high-quality components, the Hornet XD CNC plasma cutting machine stands out as the most durable and high-performing CNC plasma cutter in its class. Fabricators can depend on its industrial-grade reliability for increased cutting efficiency and productivity.
The Hornet XD CNC plasma table is available in 5’ (1.5 m), 6.6’ (2 m), 8.2’ (2.5 m), and 10’ (3 m) widths, with lengths exceeding 100’ (30 m) to accommodate large-scale cutting needs.
The Hornet XD CNC plasma cutting table is a heavy-duty machine engineered for high-precision cutting of thick plate and structural steel. Designed for 24/7 industrial use, it’s one of the most reliable plasma cutters on the market—ideal for manufacturers looking to scale production without sacrificing accuracy.
What industries benefit most from the Hornet XD plasma cutting table?
The Hornet XD is ideal for heavy steel fabrication, shipbuilding, structural steel, and manufacturing operations requiring precise, repeatable cuts on materials up to 3 inches (76.2 mm) thick. It’s engineered to withstand high duty cycles in rugged industrial environments.
How does the Hornet XD compare to other high-performance plasma cutters?
Compared to other CNC plasma tables in its class, the Hornet XD offers superior motion control, a reinforced steel frame, and compatibility with advanced plasma systems like Hypertherm® and Kjellberg®. This makes it one of the most reliable industrial plasma cutters available for demanding workloads.
What cutting capabilities does the Hornet XD support?
The Hornet XD supports plasma and oxy-fuel cutting, enabling it to cut mild steel, stainless, and aluminum across a wide range of thicknesses. With available configurations for dual cutting heads, automated torch height control, and integrated fume extraction, it delivers maximum versatility for high-volume shops.
Plasma Torch Cutting
The Hornet XD CNC plasma cutting machine is configured with the Hypertherm full suite of products including Hypertherm plasma systems (up to 400A), Hypertherm Edge Connect CNC control, and Hypertherm plasma height control technology. Use of the Full Suite ensures delivery of the latest Hypertherm technology, most reliable integration of system components, most consistent plasma performance, and the best system diagnostics.
Hornet Cutting Systems’ Contour Bevel System creates 360° contour plasma bevel cuts up to ± 45 degrees. Hornet Cutting Systems’ design can produce any part design without unwinding the leads. With the Contour Bevel System manufacturers can make A, V, Y, K, X and gradual bevel cuts. Cuts can be made up to 45 degrees on rotational axes.
The Hornet Cutting Systems plasma torch lifter and Hypertherm SENSOR torch height control software are tightly integrated to deliver a full featured precision system delivering positioning speeds of 600 IPM.
Oxy-Fuel Torch Cutting
The Hornet XD is capable of carrying up to four oxy-fuel cutting torches for cutting up to 4” (100mm) steel.
The Hypertherm CNC control on the Hornet XD includes oxy-fuel cut chart support that is specific to the type of oxy-fuel torch, material type, and thickness. The gas pressures and timing sequences in the cut charts control the electronic pressure transducers and solenoid valves. The operator selects torch type, material type, fuel gas, and material thickness from the Process Selection drop down fields.
The Hornet Cutting Systems Electronic Gas Manifold is designed for the most demanding oxy-fuel cutting applications. The package delivers rapid pierce times, excellent cut face surface, reduced spatter during piercing, elimination of top edge rounding, and optimal cutting speeds.
The Hornet Cutting Systems motorized oxy-fuel lifter station with heavy-duty AC motor and lead screw drive is designed for heavy-duty production cutting.
Durability
The Hornet XD CNC plasma cutting machine is constructed from heavy-duty steel. The tongue and groove rails are supported by structural “I” beams, and the gantry is custom machined.
Electrical cables and gas hoses on the Hornet XD are protected by sheet metal covers and enclosed flexible cable carriers. Exposed cables are organized by metal tie downs.
Hornet Cutting Systems understands that whenever your cutting machine is down it is costing you money. With each machine, we offer on-site installation, and 12 months for labor and replacement parts.
Ease of Use
The Hornet XD comes standard with a rotatable attached operator station. The Hornet XD is also available with a remote pedestal operator station. Each operator station includes a 19” LCD touch-screen monitor, industrial keyboards, mouse, and E-Stop button. If needed, the operator station also includes an oxy-fuel operator control panel and a dust collector Start/Stop button.
Remote help allows operators to connect to Hornet Cutting Systems’ technical support via the internet in less than a minute from the convenience of the operator station. With the remote help feature Hornet Cutting Systems technicians can virtually review settings, review setups, review part programs, perform software updates, perform XPR diagnostics, provide technical training, and observe CNC screens while running the machine.
CNC Plasma Tables
All our CNC cutting tables are fabricated from heavy-duty steel and built to last.
Hornet Cutting Systems AeroCLEAN zoned downdraft cutting tables are configured with industrial-grade fume extraction systems. Zoned-downdraft tables are the most effective method of capturing thermal cutting emissions and maintaining a clean and safe work environment.
A more economical option than the AeroCLEAN is Hornet Cutting Systems HydroCLEAN water tables. The HydroCLEAN still reduces the amount of smoke generated from oxy-fuel and plasma cutting arcs.
The Hornet XD CNC plasma cutting machine offers precision, efficiency and high-powered capabilities at a very accessible price. Contact us at 1-844-209-5552 to learn more about the Hornet XD CNC plasma table.
Hornet Cutting Systems suggests the Hypertherm mechanized plasma cutting products listed below for use with our Hornet HD model. Other products may be offered depending upon your application.
Plasma Torch Cutting
The 
CNC Plasma Tables
