Mega Hornet 1000 CNC Plasma Cutting Machine

The Mega Hornet 1000 CNC plasma cutting machine sets a new higher standard for accuracy, power and reliability in a heavy duty plasma cutter.

The Mega Hornet 1000 CNC plasma cutting machine has an enormous frame and massive servo drives to deliver decades of reliable service to shipyards, service centers and manufacturers. A welded and stress relieved gantry beam and fabricated steel end trucks enable the Mega Hornet 1000 CNC plasma cutter to span up to 14 feet (4.3m) and carry up to 6 cutting and marking processes. The CNC plasma machine includes the Hypertherm Edge Connect CNC control with support for True Hole™ and Rapid Part technology.

The Mega Hornet 1000 CNC plasma cutting machine incorporates the industry’s most reliable AC servo amplifiers and servo motors, precision planetary gearboxes, precision ground cross axis linear ways and a heavy duty machined floor mounted rail system.

This rugged CNC plasma table is designed for shipyards, service centers, contract shops and manufacturers and is available in widths from 6.6′ (2 m) to 14′ (4.3 m). Lengths of over 100′ (30 m) or more can be supplied.

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Standard Features

• Hypertherm Edge Connect CNC control
• Integrated SENSOR torch height control interface
• Heavy duty steel gantry construction
• Dual 20mm Cross Axis Linear Ways
• Hardened and ground helical pinion gears
• Precision helical gear rack
• Triple machined floor mounted main rails
• Planetary gear heads
• 1,200 IPM (30 mpm) rapid traverse speed
• Enclosed flexible cable carriers on Both X & Y axis
• Flexible master carriage system for up to three tools

Options

• Widths from 6.6′ (2 m) to 14′ (4.3 m)
• Rail Systems to 100 ft (30.5 m) or More
• Up to six stations
• Up to two plasma cutting systems – conventional or high definition up to 800 Amps
• Plasma Torch Lifter with AC Servo Driven Ball Screw
• Plasma Torch Collision Mount
• Contour bevel system
• Up to two plasma torch height control stations
• Up to six oxy-fuel stations – straight cutting
• Digitally controlled heavy-duty electronic oxy-fuel gas manifold
• Phoenix software oxy-fuel cut chart screen captures
• Programmable Torch Selection and Spacing
• Over-head cable carriers
• Automatic Lubrication Systems
• AeroCLEAN multi-zoned down draft air table
• HydroCLEAN water table with adjustable water level
• Dust collection systems
• Programming software
• Plate Markers (air scribe or plasma)
• Cross-hair laser pointer

CNC Control Cabinet

Plasma THC Technology

SENSOR THC electronics and Hornet Cutting Systems RSVS-5 Lifter:

• Delivers Hypertherm Rapid Part Technology with ProNest and collision avoidance
• 600 IPM (15 m/min) vertical positioning speed
• Pierce height sensing using Ohmic or position error stall detection
• Maintains torch to plate height during cut via voltage regulation
• 14″ (356 mm) stroke travel for torch positioning
• 50-300 VDC Arc Voltage Range in .1 volt increments
• Pneumatic plasma torch collision mount with E-Stop to CNC

THC Control Parameters:

• Transfer height
• Pierce height
• Pierce time
• Cutting height
• Cutting voltage
• Retract height after cut

Recommended Plasma Cutting Systems

Hornet Cutting Systems suggests the Hypertherm mechanized plasma cutter products listed below for use with our Mega Hornet 1000 CNC plasma cutting machine. Other plasma cutting systems may be offered depending upon your application.

Hypertherm XPR300

Hypertherm XPR170

Hypertherm HPR400XD

Hypertherm HPR800XD

Related CNC Plasma Cutting Machines & Solutions

HORNET HD

MEGA HORNET 2000

Steel Plate Rack