image of contour bevel system cutting at an angle

Contour Bevel System – Advanced Cutting Precision for Your Operation

Reduce labor costs with perfect cuts the first time.

The contour bevel system is designed to deliver exceptional cutting precision, enabling manufacturers to create complex and precise bevel profiles efficiently. Whether you require plasma contour bevel cutting or a complete plasma contour bevel system, this technology provides consistent, high-quality results that reduce production time and cost. With the ability to perform multiple bevel types and integrate seamlessly with advanced CNC controls, this system enhances productivity for diverse fabrication needs.

 

What Is a Contour Bevel System?

A contour bevel system is a cutting solution engineered to make precise bevel cuts at various angles. It supports a wide range of bevel profiles, including A, V, Y, K, X, and gradual bevel cuts.

This versatility makes it ideal for industries like shipbuilding, heavy equipment manufacturing, and structural steel fabrication.

By combining advanced plasma cutting technology with rotational and tilting axes, the system ensures perfect cuts the first time—eliminating costly rework and secondary operations.

The system is compatible with high-performance plasma systems such as the Hypertherm HPR400XD, enabling bevel cuts up to 45⁰ on 2″ (50 mm) thick mild steel.

Integrated with plasma contour bevel cutting capabilities, it provides smooth, accurate results even on challenging material thicknesses.

Key Features of the Contour Bevel System

Advanced Cutting Technology

The plasma contour bevel system uses AC servomotors with low-backlash planetary gearboxes for precise, reliable operation. Both rotational axes can travel at speeds up to 30 RPM, ensuring rapid, accurate beveling.

Unlike traditional systems, this design eliminates the need for belts or tie rods, improving reliability and reducing maintenance.

Intelligent Torch Height Control

Equipped with the RSVS-6 torch height control system, this contour bevel system uses precision ball screws, an AC servo motor, and Hypertherm SENSOR electronics for automatic voltage regulation.

This ensures optimal torch-to-material distance at all times, maintaining superior cut quality. The lifter can travel at speeds up to 600 ipm (15,000 mmpm), further improving efficiency.

Enhanced Safety & Ease of Use

A spring-loaded through-hole collision sensor protects the system by stopping motion when the torch encounters an obstruction.

After clearing the obstruction, it automatically resets to its prior position. Additionally, on-button homing and torch alignment calibration simplify operation, reducing setup time for operators.

Software & Integration

Machine code for the plasma contour bevel system is programmed using Hypertherm ProNest software, ensuring optimized nesting and bevel compensation.

The system is also compatible with TrueHole™ technology for non-beveled cuts, delivering exceptional edge quality and reducing dross.

Rugged & Reliable Design

Covers protect the drive systems from potential collision damage, ensuring longevity. The proprietary compensation calculator from Hornet Cutting Systems streamlines the process of defining process compensations, further improving precision.

Benefits of Implementing a Contour Bevel System

  • Eliminates secondary grinding operations – saving time and labor.
  • Reduces labor costs – through perfect cuts on the first pass.
  • Maximizes throughput – with high-speed positioning and cutting.
  • Ensures consistent quality – thanks to advanced sensors and compensation tools.

By adopting this technology, fabricators can significantly increase productivity while maintaining stringent quality standards.

Specifications

  • Torch Lifter Stroke: 13″ (330 mm)
  • Positioning Speed (Lift): 600 ipm
  • Positioning Speed (Tilt X/Y): 30 rpm
  • Torch Angle Positioning: ±45⁰
  • Height Control Accuracy: ±0.005 in

Machine Model Compatibility

Plasma System Compatibility

Machine Model Availability

black & white image of hornet xd cnc plasma cutting table

HORNET XD

colorful image of mega hornet 3000 cnc plasma cutting table

MEGA HORNET 3000

image of mega hornet 1000 cnc plasma cutting table

MEGA HORNET 1000

image of mega hornet 2000 cnc plasma cutting table

MEGA HORNET 2000

 

Plasma System Compatibility

image of hypertherm hpr130xd plasma cutting system and components

HPR130XD

image of hypertherm hpr800xd plasma cutting system and components

HPR800XD

image of hypertherm hpr260xd plasma cutting system and components

HPR260XD

 

image of hypertherm hpr400xd plasma cutting system and components

HPR400XD

CNC Plasma Cutting Table FAQ’s

When purchasing a CNC plasma cutting table, people often have several key questions to ensure they choose the right model for their needs. Here are some of the most common questions: 

What makes a plasma contour bevel system different from standard cutting systems?

A plasma contour bevel system provides multi-axis control, enabling precise bevel profiles (A, V, Y, K, X) at angles up to 45°, which is not possible with standard plasma cutting systems.

Can the system handle thick materials?

Yes. It can bevel up to 2″ (50 mm) thick mild steel using compatible high-performance plasma systems like the Hypertherm HPR400XD.

Does the system require extensive operator training?

No. Features like one-button homing, torch calibration, and integrated collision sensors make it easy to operate, reducing the learning curve for new users.

What software supports this system?

The system integrates with Hypertherm ProNest programming software, which optimizes nesting and bevel compensations for maximum efficiency.

Can I use the system for both beveled and non-beveled cuts?

Absolutely. It’s compatible with TrueHole™ technology for high-quality non-beveled cuts, making it versatile for various fabrication needs.