At Hornet Cutting Systems, we don’t compromise when it comes to quality, and that includes the equipment we use to build our machines. The Fronius TPS/i MIG/MAG welding system is our go-to solution for delivering precise, repeatable welds during the fabrication of our heavy-duty CNC plasma cutting systems. We also proudly offer it as a recommended welding solution for industrial customers who demand the same level of performance we do.
Why Hornet Chooses Fronius
Our fabrication team consistently notes three standout benefits of the Fronius system:
- Arc Stability & Forgiveness:
The TPS/i system delivers intelligent, real-time arc regulation with a high-speed control processor. Even when conditions aren’t perfect, such as material inconsistencies or joint misalignment, the system produces clean, high-quality welds with minimal spatter. This forgiveness is key to maintaining productivity and reducing post-weld cleanup. - Ergonomic & Flexible Torch Control:
The system features a rotatable, ergonomic torch with a swivel-mounted hosepack, which significantly improves maneuverability in complex weld zones. This reduces operator fatigue and increases weld accuracy in out-of-position work. - Adaptive Welding Intelligence:
With built-in WeldCube connectivity and real-time monitoring, users can track performance, optimize parameters, and ensure process traceability. All crucial for meeting tight tolerances and code compliance in structural and heavy manufacturing.
Technical Specifications: Fronius TPS/i MIG/MAG System
| Feature | TPS/i 320/400/500/600 Models |
|---|---|
| Output Current Range | 3 – 600 A (model dependent) |
| Duty Cycle (at 40°C) | Up to 500 A @ 60% |
| Wire Feed Speed | 0.5 – 25 m/min |
| Welding Processes Supported | MIG/MAG, Pulse, PMC, LSC, CMT, Tandem |
| Input Power | 3 x 400 V / 50–60 Hz |
| Control Interface | Full-color touchscreen with customizable UI |
| Data Connectivity | WeldCube, Ethernet, USB, Fieldbus options |
| Cooling Options | Air or water-cooled torch packages |
| Additional Features | Modular design, multi-process support, waveform control, arc length correction, synergic lines |
Built for Industrial Integration
Whether you’re fabricating structural steel, pressure vessels, or large-scale assemblies, the Fronius TPS/i system integrates seamlessly into automated or manual welding operations. Its low-spatter arc, digitally-controlled waveform technology, and multi-process capabilities make it one of the most versatile welding systems in the industry.
As a manufacturer of some of the most rugged CNC cutting systems in North America, Hornet relies on the durability, intelligence, and repeatability of Fronius welders, because uptime, weld integrity, and throughput matter.
Ready to Upgrade Your Welding Capabilities?
You can now purchase Fronius welding systems directly through Hornet Cutting Systems. Whether you’re looking to improve weld quality, automate processes, or reduce downtime, the TPS/i platform is the solution we stand behind.
Frequently Asked Questions About the Fronius TPS/i
What makes the Fronius TPS/i ideal for industrial welding?
The Fronius TPS/i is built for high-demand environments. It features intelligent arc control, advanced waveform technology, and a modular design that ensures consistent, high-quality welds with reduced spatter and minimal rework. It’s engineered for durability, precision, and efficiency on the shop floor.
Can the Fronius TPS/i be used for both manual and automated welding?
Yes. The TPS/i supports both manual and automated MIG/MAG welding processes. Its Ethernet and Fieldbus connectivity, combined with WeldCube data tracking, makes it easy to integrate into robotic or mechanized systems for streamlined production.
What welding processes are supported by the Fronius TPS/i?
The TPS/i supports multiple advanced welding processes including:
- MIG/MAG
- Pulse
- PMC (Pulse Multi Control)
- LSC (Low Spatter Control)
- CMT (Cold Metal Transfer).
This flexibility allows fabricators to handle a wide range of materials and joint types with one machine.
